- keyword
- spring rate
- piano wire
- SWP
Question 氷雨 2003/10/17(Fri) 14:44
What is the difference between SWP-A and SWP-B?
I designed it with the software I downloaded, but I didn’t really understand the difference. If possible, I would like to know if the spring constant changes when I change the material.
Thank you in advance.
Answer Tokai Spring 2003/10/17(Fri) 16:50
You are asking about SWP (piano wire), right?
JISG3522 (piano wire) is available in three types, SWP-A type, B type, and V type, and the tensile strength, winding property, twisting property, bendability, flaw, surface condition, etc. are standardized.
In terms of applications, Class V is used for springs with high repetition rates, especially for various valve springs such as in automobiles and ships.
Class A and B are used for important parts such as automobile clutch springs and brake springs, as well as high-grade springs such as measuring instrument springs and exercise equipments.
Class A also has a fairly high maximum allowable stress, and has favorable characteristics for fatigue against repeated loading.
Class B is suitable for springs that require high tensile strength and sag resistance by design, but it is slightly inferior to Class A in terms of toughness, which is a problem in forming the springs.
Also, it is said that the spring constant changes due to the material change, because different materials have different lateral elastic modulus (G), which is a calculation element of the spring constant.
For example, SWP-A and SUS304WPB (stainless steel).
Answer Anonymous 2017/10/19(Thu) 16:47
Please tell me the density, longitudinal elastic modulus, shear strength, Poisson’s ratio, yield strength, tensile strength, thermal conductivity, specific heat capacity and coefficient of thermal expansion of SWP-A and SWP-B.
Answer Anonymous 2017/10/20(Fri) 16:27
I would like to know the following information:
SWP-C and SUS304WPB’s density (g/cm^3)
・Modulus of elasticity (MPa)
・Shear strength (MPa)
・Poisson’s ratio
・Yield strength (MPa)
・Tensile strength (MPa)
・Thermal conductivity (W/ (m/K))
・Specific heat capacity (j/(g/k)), and coefficient of thermal expansion (μm/(m/℃)).
Answer Tokai Spring 2017/10/20(Fri) 18:43
Dear Spring Newbie,
The density, modulus of elasticity and Poisson’s ratio of SWP-A type and B type are as follows. 7.85[g/cm^3] / 206000[N/mm^2] / 0.30
・Shear strength depends on the diameter of the piano wire. It is stated in JIS B2704.
・Yield strength is not specified in JIS G3522.
・Tensile strength is described in JIS G3522, but it depends on the wire diameter as well as shear strength.
・Regarding the thermal conductivity and specific heat capacity, the data for a piano wire is unknown, but the iron values: 83.5W/m・K and 0.45J/g・K is taken into consideration!
・Regarding the coefficient of thermal expansion, the data for a piano wire is unknown, but the value of S50C : 20-100°C = 11.5 × 10^-6/°C, 20-200°C = 12.3 × 10^-6/°C can be use as a reference!
Answer Tokai Spring 2017/10/20(Fri) 18:50
Dear Spring Newbie,
The density, modulus of elasticity and Poisson’s ratio of SUS304-WPB are as follows.
8.0[g/cm^3] / 186000[N/mm^2] / 0.30
・Shear strength varies depending on the wire diameter. It is also stated in JIS B2704.
・Yield strength is not specified in JIS G 4314.
・Tensile strength is described in JIS G4314, but it depends on the wire diameter as well as shear strength.
・Regarding the thermal conductivity and specific heat capacity, the data of SUS304-WPB is unknown, but the values of SUS304: 16.3 W/m・K・0.50 J/g・K is taken into consideration here.
・For the coefficient of thermal expansion, the data for SUS304-WPB is unknown, but the values of SUS304 at 0-100°C = 17.3 × 10^-6/°C can be use as a reference!
Answer Anonymous 2017/10/27(Fri) 15:36
Thank you for your reply and for helping me out.
Does SWP-C have the same physical properties as SWP-A and SWP-B?
Also, if the yield strength (yield stress) is not stated, does it mean that it does not affect the analysis?
Answer Tokai Spring 2017/10/27(Fri) 15:54
Dear Spring Newbie,
SWP-C is not in JIS standard, so the mechanical properties will be the standard of the material manufacturer!
There is detailed information of SWP-C’s tensile strength from here: JFE Techno Wire Co., Ltd.
The yield strength (yield stress) of SWP-A and SWP-B is not specified in JIS standard, but it is estimated that it is about 90% of the tensile strength.
Regarding analysis (depending on the material lot), I think that it depends on the content of the analysis, but if the stress analysis at room temperature is possible, the generated stress might be analyzed by the elastic modulus and Poisson’s ratio?
If the yield strength is taken into account when evaluating the stress, it seems certain that the material will actually be subjected to a tensile test.
In this case, you may want to check the mill test report.
Thank you for your inquiry!
Answer Anonymous 2017/10/27(Fri) 16:25
そういうことですか!
ありがとうございます。参考になりました!
ご提案ありがとうございます。検討して取り組みたいと思います。
回答ありがとうございました。
Answer Tokai Spring 2017/10/28(Sat) 11:33
You are very welcome!
If you have any other questions, please do not hesitate to let us know anytime!
Answer Anonymous 2018/10/10(Wed) 19:32
Are SUP2 and SWP-A different materials? I changed the spring of SUP2 to the spring of SWP-A.
Is there any change in the service life?
Answer Tokai Spring 2018/10/11(Thu) 17:32
Thank you for your inquiry, Spring Newbie! !
SUP2 and SWP-A have different chemical components. Therefore, different materials will be used. If you have a question about durability, it can be confirmed by comparing the mechanical properties of SUP2 and SWP-A, but in theory, it is thought that SWP-A has higher durability.
Spring steel type 2 (SUP2) C: 0.60-0.75; Si: 0.15-0.35, Mn: 0.30-0.60; S: 0.035 or less; P: 0.035 or less
Tensile strength: 1128 N/mm^2 or more
SWP-A (typical: SWRS82A) C: 0.80-0.85; Si: 0.12-0.32; Mn: 0.30-0.60; S: 0.025 or less; P: 0.025 or less
Tensile strength: 1420-1570 N/mm^2 (wire diameter φ10)
Once again, thank you for your inquiry! !
Answer Allah Razi 2021/1/30(Sat) 22:22
Please tell me the difference between oil the significance of spring Tensile strength and stress
Answer Tokai Spring 2021/2/4(Thu) 13:45
Dear Allah Razi,
Thank you for your question.
Tensile strength is used to determine the dynamic fatigue life of a spring. JIS (Japanese Industrial Standards) defines the standard hardness range (tensile strength range) that satisfies the optimum mechanical properties after the spring materials go through the optimum heat treatment and processing stages.
Stress is used to determine the static usable range of a spring. As for stress, based on the differences in the components of the materials and mechanical properties, the allowable stress is defined as the elastic limit of the material.
Therefore, we need to select the suitable material and try to maintain the desired spring properties with the stress that matches with that material.
If you have any other questions, please let us know anytime.
Answer ROOKIE01 2021/7/26(Mon) 16:42
Can you tell what shall be the cost difference between SWP A, SWP B and SUS 304?
Answer Tokai Spring 2021/7/27(Tue) 9:54
Dear ROOKIE01,
Thank you for your question!
SUS304WPB is more expensive and the unit price is about twice that of SWP. ( and SUS316 is even more expensive)
However, if the wire diameter becomes smaller, the difference between the price of SWP and SUS304WPB seems to be smaller.
Best regards,
Answer ROOKIE01 2022/1/4(Tue) 19:25
What would be the difference between ZAM vs galvanized coated steel in terms of effectiveness as well as cost ratio?
Answer Tokai Spring 2022/1/5(Wed) 18:26
Dear ROOKIE01,
Thank you very much for your question!
Since they are not materials for springs, we have never dealt with them and therefore we do not know the actual performance or cost of these materials.
For more information about ZAM, please check the below link.
https://www-zam.nipponsteel.com/en/
We hope it helps.
Best regards,
Tokai Spring’s Support Team
Answer Name 2022/3/1(Tue) 15:26
Can you please share the chemistry specification of ss316 wpa ( stainless Steel)
Answer Tokai Spring 2022/3/1(Tue) 17:03
Thank you for your question!
Please find below the chemical compositions of SUS316 for your reference.
C: Less than 0.08%
Si: Less than 1%
Mn: Less than 2%
P: Less than 0.045%
S: Less than 0.03%
Ni: 10-14%
Cr: 16-18%
Mo: 2-3%
Best regards.
Tokai Spring’s Support Team
Answer Sergey Vetrov 2022/7/7(Thu) 11:20
What is the max temperature for spring made of SWPA?
Im my application it should handle 150 deg C and sometimes it can be exposed to 200 deg C
Answer Tokai Spring 2022/7/8(Fri) 14:13
Dear Vetrov,
Thank you for your question!
As per JIS B 2704 – 1994, the temperature limit of piano wire (SWP-A) can be up to 130℃.
However, with springs, we would recommend a maximum temperature of less than 100℃.
If you have any other questions, please let us know anytime!
Best regards,
Tokai Spring’s Support Team
Answer Izzah 2023/8/9(Wed) 9:47
what is the wire dia, inner @ outer dia, no of coil/pitch/gap and length for standard SWP-B?
Answer Tokai Spring 2023/8/9(Wed) 15:41
Dear Izzah,
Thank you for your question!
Since our company specializes in producing custom-made products, there are no standard sizes for springs made from SWP-B.
Depending on the requirements of our clients, we will propose the most optimal design for each application.
If you have any other questions regarding the SWP-B spring design, please do not hesitate to let us know anytime!
Best regards,
Tokai Spring’s Support Team
Answer Inderpal Singh 2024/2/9(Fri) 14:28
Dear Sir
Please share offer for
SPRING FOR EJECT 3.2X24X7X60L MAKER: (SWP) 10.00 PC
SPRING FOR DIE CLAMP FOR CORE MAKING M/C (TD-440) MAKER: (SWP) 10.00 PC
Answer Tokai Spring 2024/2/9(Fri) 16:52
Dear Inderpal,
Thank you for your inquiry!
Could you please send us your email address so that we can send you the quotation?
We look forward to receiving your reply!
Best regards,
Tokai Spring’s Support Team
We are happy to answer any inquiries regarding technology, specifications, materials, etc. Please feel free to ask.